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Corrugating Rolls

Corrugating Rolls from RMM Dasong

Dasong was founded in Shanghai in 1995 producing Tungsten carbide coating since 2005 and periphery heated corrugated rolls since 2006.  With 2500 end users, the company has the largest production capacity in the world with 90% of its output as tungsten carbide corrugated rolls.

Corrugating Rolls

  • Tungsten and CT coated
  • Finger and Fingerless type. Single Facers
  • Peripheral heating or Siphon pipe
  • Roll width: Up to 3,300 mm
  • Roll diameter: Up to 540mm

Pressure Rolls

  • Glue and Doctor Rolls
  • With or without cells
  • Suitable for any brand of single facer or glue unit
  • Upgrades for existing Single Facers
  • Converting siphon-type to peripheral-type
  • Converting finger-type to fingerless-type
  • Raw Material Treatment
  • 50 CrMo base material
  • 3 step treatment
  • Nitriding recombination
  • Induction hardening
  • Cryogenic treatment
  • Fine Finishing
  • Up to 1400 Hv hardness
  • Fine smoothness
  • Superior results over 100,000,000 metres
  • Tailor made flute profile
  • Thousands of combinations – paper/machine/ECT-BCT-FCT
  • Limitless solutions
  • New W Flute
  • Easier to convert to B flute portfolio
  • No need to convince end-users for less than 2mm thickness

Peripheral Heating Rolls

  • Possible to use on any kind of single facers
  • 25% longer lifetime
  • 10% energy saving
  • Consulting
  • Increased single facer performance
  • Better runability with lightweight paper up to 50gsm
  • PHR Periphery Heating Roll
  • Heats up in 5 mins at flute changes
  • 25% longer lifetime than siphon-pipe rolls
  • Always hot, no condensate
  • 10% energy saving on single facers
  • Tailor made flute profile (TFP)
  • Strong board
  • Less paper
  • Better print
  • Lightweight better quality
  • Less resonance
  • Real alternative to B-flute 2.0 – 2.1mm height
  • Up to 6% TUR reduction
  • 30% improvement in FCT
  • 9% improvement in ECT
  • Lower logistics costs
  • Less vibration
 

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RMM Dasong catalogue
Officine Airaghi Logo

Located in Italy, Officine Airaghi Srl was founded in 1948.  Experience gained over the decades has furnished the company with a thorough knowledge and understanding of the technical and maintenance problems of the paper industry resulting in the design and production of a wide variety of spare parts for stock preparation machines.

This variety is enabled by numerous CNC machine tools that permit production of all parts in a very short time. 

All fillings are made of special stainless steel anti-wear alloys for maximum durability and reliability.

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Macarbox Logo

Located in Northern Spain, and with 200 employees, Macarbox manufactures high performance and technologically advanced converting machinery for the corrugated board industry.

The company philosophy is to bring its technology and innovation to customers in order to provide high quality, flexible solutions.

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For over 60 years Svecom has provided innovative and highly customisable systems for the winding and unwinding of reels – products including air shafts, safety chucks, expanding chucks, core plugs, reel spools and shaft extractors.

Today, the company has over 200 employees, a production site of 25,000 square metres, and a sales network that covers the globe.

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SchäferRolls has been producing polymer-based precision roll covers for all industries since 1946. When it comes to roll covers for the manufacturing and converting of paper products, the company has been a leading light for decades, their products reflecting experience gained from applications meeting special demands with respect to roll position, end product type and machine operator preferences. At the heart of this success is a commitment to taking product quality, productivity and overall paper manufacturing and converting performance to new levels.

The plants at Renningen (Headquarters, Germany), Brnik (Slovenia) as well as at Farmington, NH and Covington, VA (USA) currently employ a workforce of over 300. Production facilities with a total production area of more than 30,000m² are able to handle and service roll systems up to lengths of 15,000 mm, diameters of 2,000 mm, and total weights of up to 100 tons.

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Renova SRL is an Italian company offering application know-how in web tension control systems and materials handling equipment.

Products including brakes, mechanical chucks, web tension control systems and roll movers are all made in Italy and designed to ideally suit wherever there is a roll to unwind, rewind or move within the production plant. Renova provides industrial solutions for companies operating in the paper, cardboard, converting, tissue paper and many other industries.

The company’s mission is to offer innovative, eco-friendly and customer-oriented products that increase productivity and safety levels, while reducing maintenance costs.

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MaxDura was established in 1979 and has been injecting PU products for many years particularly for the paper ware and paper pulp industries. Its highly reliable products are designed to replace metal, rubber and plastics and are sold worldwide.

 The diverse dynamic features of polyurethane have enabled it to become the best alternative to rubber and plastics. It can withstand the harshest die cutting application and extend the life of the die cutting anvil cover.

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Based in Shanghai, RMM Dasong has more than 28 years’ experience in corrugating roll manufacturing.

With an annual production of more than 3,000 units from a production area of 50,000 square metres and, with 2,500 end-users worldwide, the company’s products have been exported to over 60 countries.  It has achieved an excellent reputation with its customers and has become the leading corrugating roll supplier.

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Ircon Solaronics Logo

Ircon Drying Systems AB, Sweden and Solaronics SA, France have joined forces and operate under the brand name Ircon|Solaronics as of summer 2018.

Our non-contact drying solutions based on gas or electrical infrared and air drying / heating technology have served the industry since more than 50 years. We have custom solutions for most industrial processes including but not limited to Paper & Board, Metal Processing, Food, Glass and Industrial Flooring.

We can satisfy your process requirements with solutions ranging from individual units to a complete turnkey package of fully-engineered drying solutions with air turning, cooling and energy recovery solutions.

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Tecnomec 3, based in Turbigo, Italy, was established 35 years ago and company activity is based on planning and building spreader rollers and special products for different fields.

The company provides extensive technical assistance before and after the sale, both directly and through world-wide agents, this includes refurbishment as well as with new products.

Tecnomec3 spreader rollers are designed to eliminate creases and wrinkles from the material being processed and prevent interweaving of slit widths of material in slitting applications.

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Construcciones Mecanicas Mecoval, based in Valencia, specialises in the manufacture of machinery, subsets and pieces for a variety of sectors.  The company has the widest range of mechanical chucks with over 20,000 units sold around the world. Their low cost and simple design mean they are perfect for corrugation, textile, plastic plants, etc. There are no maintenance problems, since the chucks are designed without any complex mechanisms which may break or fail due to dust or dirt.

Established over 30 years ago, today the company employs state-of-the-art equipment combined with traditional machinery to produce designs and for manufacturing, with the objective of giving our world-wide customers the best quality and delivery time.

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Höcker Polytechnik provides customers with high quality machinery, equipment and solutions for waste and extraction solutions – delivered quickly and reliably. From the initial project sketches through to commissioning, the company’s focus is always placed on customer benefit and satisfaction.

The company is an owner-managed family business with production sites in Germany and Poland.  Its clean air technology products and solutions consistently comply with current state-of-the-art safety technology and the company continually strives for an improvement of services, products and processes.

Environmentally friendly technologies and processes are integrated into development and production at all levels of the company and optimised for sustainability.

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Dotec is a family-owned company, established in 1981, that always puts the customer first with its reliability, flexibility and excellent service. The company is constantly developing new technologies and products and has striven to become the global supplier of bespoke solutions for a variety of markets with its broad portfolio of standard-developed LiftAssists. The company’s innovation is centred on the operator’s needs and process optimisation with a focus on ease of use, safety and simplicity, ergonomics, design, efficiency and proportional/flexible movement.

The Dotec LiftAssist range has specific characteristics based on ease of operation and has a very short learning curve. Everything can be controlled by a finger touch which makes it easy to work with and why it is called the Friendly LiftAssist.

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Weingrill, an Italian company based in the Pinerolo area, is a leader in the production of components for the paper industry and screw jacks for numerous industrial applications. 

2022 marks 70 years of production and, since its inception, the company has shifted from the design and fabrication of electro-mechanical devices to high technology components for the paper industry with research and development being an important aspect. State-of-the-art production facilities offer customised solutions based on customer needs. In 1997 Weinghrill achieved ISO 9001 quality certification.

Today, Weingrill’s production is known all over the world: high standards in terms of reliability and technology are appreciated by over 3000 customers in 30 different countries. The company’s guiding principles are flexibility, productivity, quality and product and customer care.

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With 25 years’ experience and a product range that includes Flexo Folder Gluers, Printer Slotters, Folder Gluers and Rotary Die Cutters, Sipack prides itself on offering the best of Italian technology.

Servo technology is applied to all machinery to achieve maximum precision and Sipack Customer Care specialists are available to assist on site in ensuring production goals are met.

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Espo slitting systems cover an extensive range of applications for the tissue, paper, converting, non-woven, corrugated cardboard, film and foil markets.

Complete solutions are offered for on-line integration into the cutting line, rewinder, slitter/rewinder, sheeter or cutting machine.

Manual or fully-automatic, systems can be fully customised to customers’ requirements and all incorporate features designed to improve the slitting quality, reduce slitting problems and minimise set up and maintenance time.

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Founded in 2006, CORRFLEXO is a Solingen based German supplier of all kind of machine knives, grinding wheels, polyurethane rolls and other spare parts used in the corrugated board industries.

CORRFLEXO offers competitive prices and quick delivery. Many satisfied customers in Europe, Asia, Middle East and other geographical territories are depending on our high quality products and services.

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